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Hot Mounting Presses

Hot mounting could also be called hot biaxial pressing. It is a process in which a granulated polymeric material is softened, compressed, and cooled down sequentially. The process is carried out in a metallographic hot mounting press, designed for this application.

Of course, this method may only be applied on sufficiently pressure- and temperature-resistant samples with simple geometries. The process is carried out at temperatures of 150 to 200°C, while the pressure depends on the mould diameter and ranges from 100 to 300 bar. After placing the sample on the lower ram, the mounting material is added and the process started.

Hot Mounting Press QPRESS 50

The hot mounting press Qpress 50 is a modular machine used in metallography for the fast, simultaneous and independent mounting of different materialographic specimens. The modularity of the Qpress 50 allows adjusting the machine configuration for varying sample sizes and throughputs, depending on customer requirements. The base unit of the hot mounting press contains control interface and one mold assembly. It is available in 2 versions:

Qpress 50-2: can be equipped with one additional pressing station (total up to 2)

Qpress 50-4: can be equipped with up to three additional pressing stations (total up to 4)

Main features

  • Modular hot mounting press
  • press 50-2: basic unit extendable with 1 additional pressing unit
  • Qpress 50-4: basic unit extendable with up to 3 additional pressing units
  • Fast mounting with low power consumption
  • Proven one-hand closure system with integrated dirt trap and suction nozzle
  • Dust Guard: removal of fine dust during filling of mould by connected vacuum cleaner
  • 7" touch display with innovative control software
  • High flexibility due to preheating function, cooling modes, maintenance tasks and user account management features

Hot Mounting Press QPRESS 40

The QPRESS 40 is a robust and reliable hot mounting press, designed for extremely fast mounting processes. Thanks to advanced heating/cooling technology and optimized temperature control, the overall mounting time is significantly reduced - up to 35%. The robust bayonet-type shutter, the optional simple one-button operation, as well as the clear display of parameters via the 7" industrial touch screen ensure comfortable and intuitive use. The optional and patented Dust Guard suction system sets new standards in operator safety by preventing the inhalation of fine dust when filling the die.

Main features

  • Extremely short mounting times (time savings of up to 35%)hng
  • Durable bayonet-type slide for quick and easy opening/closing
  • 7" touch screen with innovative software and optional one-button operation
  • Dust Guard: suction of fine dust during filling (patented technology)
  • Compact and high-quality construction with metal housing with electrostatic paint
  • Possibility of double mounting in a high cylinder for double productivity
  • Preheating function to reduce temperature rise time
  • Easy cleaning: removable suction nozzle, die and pistons
  • Lower energy consumption thanks to the optimised heating/cooling cycle
  • Resin granule compartment for easy collection and disposal of residues
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